H2SO4 is a very stable oxyacid of sulfur. It is often called king of chemicals, since it is one of the most useful chemicals in industry.
Manufacture of sulfuric acid : H2SO4 can be manufactured by following process,
Lead chamber process: In this process, SO2 is oxidized to SO3 by the oxides of nitrogen and the SO3 thus formed is dissolved in steam to form H2SO4.
SO2 + NO2 —> SO3 + NO ; 2NO + O2 —> 2NO2
SO3 + H2O —> H2SO4
Contact process: In the contact process, SO2 obtained by burning of S or iron pyrities is catalytically oxidized to SO3 in presence of finely divided Pt or V2O5 as catalyst.
S + O2 SO2 or 4FeS2 + 11O2 —> 2Fe2O3 + 8SO2
V2O5 or Pt673-732 K
2SO2 + O2 2SO3.
V2O5 is, however, preferred since is much cheaper than Pt and is also not poisoned by arsenic impurities.
The favorable conditions for maximum yield of SO3 are,
(a) High concentration of SO2 and O2. (b) Low temperature of 673 to 723 K, (c) High pressure about 2 atmospheres.
SO3 thus obtained is absorbed in 98% H2SO4 to form oleum which on dilution with water gives H2SO4 of desired concentration.
SO3 + H2SO4 —> H2S2O7; H2S2O7 + H2O —> 2H2SO4
Contact process is preferred over lead chamber process (gives 98% pure H2SO4) since it gives H2SO4 of greater purity (100%).
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